The core challenge from prototype to volume is controlling batch variation, ensuring assembly efficiency, and achieving cost predictability. We specialize in deterministic batch production solutions.
Assembly Efficiency: High part consistency (Cpk>1.67) reduces line adjustments and downtime.
Quality Assurance: Complete Inspection Reports (FAI) & PPAP documentation with every batch to simplify your incoming QC.
Full Traceability: Complete data chain from raw material to finished part for rapid issue localization.
Traditional multi-process machining leads to error stacking. Our Swiss-type lathes complete all machining in a single setup, ensuring precision stability for batch production.
Production Pain Point |
Traditional Method |
Our Solution |
Your Benefit |
|---|---|---|---|
| Error Stack-Up | Multiple machines, error accumulation | Single setup, built-in accuracy | Stable yield rate of 99.5%+ |
| Tool Wear Drift | Requires stops for inspection/compensation | Real-time monitoring & auto-compensation | Enables long uninterrupted production runs |
| Thin-Wall Distortion | Chatter, high defect rates | Proximal support, stable cutting force | High-quality surface finish ready for direct assembly |
Motor Housings/End Caps: Ensures batch consistency of cooling channels (tolerance band ±0.05mm).
Power Electronics Enclosures: Batch solutions integrating cooling, shielding & precise mounting.
Lightweight Control Arms: 15%-25% weight reduction via integral machining, improving range & handling.
Battery Pack Structures: Implements “100% inspection + data package” for reliable, traceable safety parts.
ADAS Sensor Mounts: Batch-guaranteed ±0.01mm accuracy & thermal stability.
Premium Interior Metal Parts: Applies “Class-A Anodizing” standards to volume orders.
Client: A Global Top 10 EV Maker
Project: Battery Module End Plate Mass Production
Result: Achieved production ramp-up to 80,000 units/month within 6 months. Key dimension Cpk stabilized at 2.1. Sealing test pass rate ≥99.9%, saving millions in annual assembly costs.
Requirement & DFM Analysis (3-5 days) → 2. Prototype & Process Freeze (10-15 days) → 3. PPAP Approval & Pilot Run (20-30 days) → 4. Volume Production & Delivery (JIT model, monthly quality reports)
If you are interested in this exceptional product, please feel free to contact us through the message box on the left side or the contact information provided below. We are eager to collaborate with you for a brighter future!
